We arePlease to introduce A unique solution for Shell & tube Type Heat Exchanger ,
Tubeclogging is a common problem world- wide, we maintain the water quality but still there is some fouling of scaling in tube , its required a regular cleaning,
Thefouling cause a temperature rise in system and its directly effect on system efficiency.
Our industries are facing a energyloss due to this Fouling . A study show that fouling of 0.006 mm in tube cause 5% energy loss in chiller system . which is huge .
We Vintage Air Technology is aprofessional manufactures of varies machines in field of textile and channel partners of Kobelco Japan and FS-elliott USA. we are in the field of utility machines, we know that how the industries people are worried about scaling in heat exchanger.
After a long R & D , we design a unique AutoCleaning system which suitable forevery shell & tube heatexchanger , easily retrofit on any heat exchanger .
Vintage Make ATCS (Auto Tube Cleaning System)
Why we need cleaning of heat exchanger Tubes?
Contaminants in the Heat Exchanger can reduce its efficiency
Maintaining a heat exchanger can prolong its durability andreduce the cost as it decreases the chances of replacement. No matter if theyare old or new, every heat transfer systems that utilize coolant fluids andwater, will by default accumulate many oily contaminants or mineral scales,while it is operating. Even the slightest buildup of these contaminants cancause drastic fall or reduction in the efficiency of the heat exchangers.
The performance of every heat exchanger is based on its shapeand design. To ensure that the performance matches the design, you need toremove the fouling as it develops. Heat exchangers are used for transferringheat in motion. The rate at which the transfer takes place is known as the rate of heat transfer. Generally, theseexchangers use the method of conductivity to transfer the heat and the build-upmaterial can cause problems for thermal conductivity to do its job.
These contaminants can be removed generally with the help of cleaning processes and toolssuch as scrapers, high-pressure water jet, chemicals or brushes.
This is especially for the shells of the heat exchangers. Theinside of the shell can develop lacquer, varnish, oil sludge, algae and otherforeign particles in the form of contaminants. These contaminants can make youlose about 15 to 30 per cent of the heat transfer, due to their build up.
Want Easy Solutions?
Vintage Air Technology introduce you ATCS - online Auto Tube cleaningsystem
We vintage team design a retrofit system as per yourold heat exchanger and fix it on your system , there is nylone/s.s. brush pass through your tube along with water pressure and remove the allscaling fouling recently within a few hours before deposit in solid . the brush will remove it from your tubeinner surface and keep the inner side always clean online. this system don't required any shutdawn , this process of cleaning is online without disturb your running process.
Avoid sharmful chemicals that are used for descaling.
Vintage ATCS is work with plc control system , we can program it for daily, weekly , monthly, early .
We can program it with no. of cycle for brush travelling in operation , and the interval of next cycle operation with no. of brush travelling cycle. After feeding this the system will worked with programmed operation cycle and will continuous repeat the operation in running system without any operator interface.
These are nylone / S.S Brush with longer life ,
Vintage Online Auto Tube Cleaning System
How We Can Proceed :-
We need your heat exchanger tube inner diameter and outer diameter , along with tube PCD , end cover size , water inlet outlet pipe Diameter with material.
Our team will visit at your site and take the dimension of heat exchanger , we will tailored the both side cover with our brushing pocket , little modification in inlet out let pipe line , along this system your heat exchanger length will increase by 2 feet and pipe line modification with motorized valve .
Cost - this is one time investment , and if we calculate the power its payback is within 6 month. The Quote can we made on no. of tubes, tube size ,pipe line size.